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Oriented Wire In Silicone (SAS SEALTRON 2000)

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SAS SEALTRON Materials also come as Oriented Wire In Silicone and Fluorosilicone.

This material is produced from the combination of specification grade silicone/fluorosilicone and wire used in sheet and strip form. The silicone elastomer acts as an environmental seal, while the wires provide excellent conductivity to establish EMI/RFI integrity. Available in both solid and sponge silicone, and with aluminum or monel wires. Custom composites are available upon request.

Also available in combination form "partition strip" when required. Partition strip is used when corrosion may be of great concern and compressive force available may be minimal. Wires can be oriented in any width of the gasketing material, most commonly .25" wide. The balance of the width creates the environmental seal, while the partition with wire provies the EMI seal.


While primarily suggested for use in gasket applications requiring high levels of attenuation along with a moisture seal; because of its economics, it is also recommended for commercial shielding. Order with or without PSA (Pressure Sensitive Adhesive) in sheet, strip or custom form as per your requirement.

Our part numbering system shown to the right was created to differentiate the various types of wire oriented SEALTRON Materials.

The following part numbering system classifies the material as being part of our Wire Oriented SEALTRON line.

P/N

Elastomer (Specification)

Wire (Specification)

2114

Solid Silicone (ZZ-R-765 2B 40)

Monel (QQ-N-281, .0045” Dia.)

2124

Solid Silicone (ZZ-R-765 2B 40)

Aluminum (Alloy 5056, .005” Dia.)

2134

Solid Silicone (ZZ-R-765 2B 40)

SnPhBronze (ASTM-B-105, .0045” Dia.)

2113

Solid Silicone (ZZ-R-765 3A 30)

Monel (QQ-N-281, .0045” Dia.)

2123

Solid Silicone (ZZ-R-765 3A 30)

Aluminum (Alloy 5056, .005” Dia.)

2133

Solid Silicone (ZZ-R-765 3A 30)

SnPhBronze (ASTM-B-105, .0045” Dia.)

2210

Silicone Sponge (AMS3195)

Monel (QQ-N-281, .0045” Dia.)

2220

Silicone Sponge (AMS3195)

Aluminum (Alloy 5056, .005” Dia.)

2230

Silicone Sponge (AMS3195)

SnPhBronze (ASTM-B-105, .0045” Dia.)

2314

Fluorosilicone (MIL-R-25988 40)

Monel (QQ-N-281, .0045” Dia.)

2324

Fluorosilicone (MIL-R-25988 40)

Aluminum (Alloy 5056, .005” Dia.)

2334

Fluorosilicone (MIL-R-25988 40)

SnPhBronze (ASTM-B-105, .0045” Dia.)



This material comes in sheets, stripping, portion-strips, and finished parts as per your requirements/drawing. Listed above are only the most commonly used substrates. If you require something else please contact an SAS Representative for assistance.

Performance Characteristics

  Solid Silicone / Fluorosilicone Elastomers Silicone Sponge Elastomers
P/N 2114 2124 2134 2113 2123 2133 2314 2324 2334 2210 2220 2230
Shielding dB 200 KHz 70 70 70 70 70 70 70 70 85 70 70 70
100 MHz 125 100 130 125 100 130 125 100 130 120 85 130
1.0 GHz 125 100 125 125 100 125 125 100 125 125 70 125
Fuel/Solvent Resistant NO NO NO NO NO NO YES YES YES NO NO NO
Closing Force (psi) 25-100 25-100 25-100 25-100 25-100 25-100 25-100 25-100 25-100 5-50 5-50 5-50
Compression Set 25% 25% 25% 25% 25% 25% 25% 25% 25% 25% 25% 25%
Temperature Range (C) -65/200 -65/200 -65/200 -65/200 -65/200 -65/200 -55/200 -55/200 -55/200 -55/200 -55/200 -55/200
EMP Survivability YES YES YES YES YES YES YES YES YES YES YES YES
Color GREY GREY GREY GREY GREY GREY BLUE BLUE BLUE GREY GREY GREY
Wire Count/ sq. in. 900 900 900 900 900 900 900 900 900 650 650 650

Below we have included a guide on creating a part number for our standard sheet sizes and on the following pages we will show some of our standard product dimensions for various different sizes and other commonly used parts such as "portion strip." This is by no means a complete listing of everything that we can offer. Please contact us and someone from our experienced staff will gladly help answer any question you may have and/or provide you with a price quote.


2XXX - XXXX - XXX - XX

The first four digits in creating a part number references the material selection from some of the prior pages.


2XXX - XXXX - XXX - XX

The second series of numbers after the first – references the sheet size from the options listed below:


Identifier
Sheet Size
0336 3” x 36”
0436 4.5” x 36”
0636 6” x 36”
0936 9” x 36”


2XXX - XXXX - XXX - XX

The third series of numbers after the second ?references your material thickness. Below we have included a partial listing of thicknesses offered. These are by no means a thickness limitation as sheets can be made in any thickness imaginable.

Identifier
Thickness
Tolerance
032 .032” +/- .010”
045 .045” +/- .010”
055 .055” +/- .010”
062 .062” +/- .010”
093 .093” +/- .010”
125 .125” +/- .010”
156 .156” +/- .010”
188 .188” +/- .010”
Identifier
Thickness
Tolerance
250 .250” +/- .010”
312 .312” +/- .010”
376 .375” +/- .010”
500 .500” +/- .010”
625 .625” +/- .010”
750 .750” +/- .010”
001 1.000” +/- .010”


2XXX - XXXX - XXX - XX

When required the fourth series of numbers after the third – references an Acrylic PSA (Pressure Sensitive Adhesive) on one or both sides. SAS exclusively uses 3M Adhesives in cooperation with our SEALTRON Line. Standard option is 3M’s 9485, other 3M options can be used if desired.

Identifier
Adhesive Type
NA No PSA Backing
A1 3M 9485 On 1 Side
A2 3M 9485 On Both Sides

Sealtron Wire Oriented Stripping


The following guide is meant to assist you in selecting your stripping type and size. The Standard Strip or Partition Strip P/N뭩 are shown above. In the second 4 digit sequence to specify Standard Strip begin the first digit with 1, for Partition Strip begin the first digit with 2. The first 4 digit sequence should be replaced with the desired material type.

P/N

Height

Width

2xxx-x001

.062” (+/- .010")

.062” (+/- .016")

2xxx-x002

.062” (+/- .010")

.093” (+/- .016")

2xxx-x003

.062” (+/- .010")

.125” (+/- .016")

2xxx-x004

.062” (+/- .010")

.156” (+/- .016")

2xxx-x005

.062” (+/- .010")

.188” (+/- .016")

2xxx-x006

.062” (+/- .010")

.250” (+/- .016")

2xxx-x007

.062” (+/- .010")

.312” (+/- .031")

2xxx-x008

.062” (+/- .010")

.375” (+/- .031")

2xxx-x009

.062” (+/- .010")

.500” (+/- .031")

2xxx-x010

.062” (+/- .010")

.625” (+/- .031")

2xxx-x011

.062” (+/- .010")

.750” (+/- .031")

2xxx-x012

.062” (+/- .010")

1.000” (+/- .047")

2xxx-x013

.093” (+/- .010")

.062” (+/- .016")

2xxx-x014

.093” (+/- .010")

.093” (+/- .016")

2xxx-x015

.093” (+/- .010")

.125” (+/- .016")

2xxx-x016

.093” (+/- .010")

.156” (+/- .016")

2xxx-x017

.093” (+/- .010")

.188” (+/- .016")

2xxx-x018

.093” (+/- .010")

.250” (+/- .016")

2xxx-x019

.093” (+/- .010")

.312” (+/- .031")

2xxx-x020

.093” (+/- .010")

.375” (+/- .031")

2xxx-x021

.093” (+/- .010")

.500” (+/- .031")

2xxx-x022

.093” (+/- .010")

.625” (+/- .031")

2xxx-x023

.093” (+/- .010")

.750” (+/- .031")

2xxx-x024

.093” (+/- .010")

1.000” (+/- .047")

2xxx-x025

.125” (+/- .013")

.062” (+/- .016")

P/N

Height

Width

2xxx-x026

.125” (+/- .013")

.093” (+/- .016")

2xxx-x027

.125” (+/- .013")

.125” (+/- .016")

2xxx-x028

.125” (+/- .013")

.156” (+/- .016")

2xxx-x029

.125” (+/- .013")

.188” (+/- .016")

2xxx-x030

.125” (+/- .013")

.250” (+/- .016")

2xxx-x031

.125” (+/- .013")

.312” (+/- .031")

2xxx-x032

.125” (+/- .013")

.375” (+/- .031")

2xxx-x033

.125” (+/- .013")

.500” (+/- .031")

2xxx-x034

.125” (+/- .013")

.625” (+/- .031")

2xxx-x035

.125” (+/- .013")

.750” (+/- .031")

2xxx-x036

.125” (+/- .013")

1.000” (+/- .047")

2xxx-x037

.156” (+/- .016")

.062” (+/- .016")

2xxx-x038

.156” (+/- .016")

.093” (+/- .016")

2xxx-x039

.156” (+/- .016")

.125” (+/- .016")

2xxx-x040

.156” (+/- .016")

.156” (+/- .016")

2xxx-x041

.156” (+/- .016")

.188” (+/- .016")

2xxx-x042

.156” (+/- .016")

.250” (+/- .016")

2xxx-x043

.156” (+/- .016")

.312” (+/- .031")

2xxx-x044

.156” (+/- .016")

.375” (+/- .031")

2xxx-x045

.156” (+/- .016")

.500” (+/- .031")

2xxx-x046

.156” (+/- .016")

.625” (+/- .031")

2xxx-x047

.156” (+/- .016")

.750” (+/- .031")

2xxx-x048

.156” (+/- .016")

1.000” (+/- .047")

2xxx-x049

.188” (+/- .019")

.062” (+/- .016")

2xxx-x050

.188” (+/- .019")

.093” (+/- .016")

P/N

Height

Width

2xxx-x051

.188” (+/- .019")

.125” (+/- .016")

2xxx-x052

.188” (+/- .019")

.156” (+/- .016")

2xxx-x053

.188” (+/- .019")

.188” (+/- .016")

2xxx-x054

.188” (+/- .019")

.250” (+/- .016")

2xxx-x055

.188” (+/- .019")

.312” (+/- .031")

2xxx-x056

.188” (+/- .019")

.375” (+/- .031")

2xxx-x057

.188” (+/- .019")

.500” (+/- .031")

2xxx-x058

.188” (+/- .019")

.625” (+/- .031")

2xxx-x059

.188” (+/- .019")

.750” (+/- .031")

2xxx-x060

.188” (+/- .019")

1.000” (+/- .047")

2xxx-x061

.250” (+/- .025")

.062” (+/- .016")

2xxx-x062

.250” (+/- .025")

.093” (+/- .016")

2xxx-x063

.250” (+/- .025")

.125” (+/- .016")

2xxx-x064

.250” (+/- .025")

.188” (+/- .016")

2xxx-x065

.250” (+/- .025")

.250” (+/- .016")

2xxx-x066

.250” (+/- .025")

.375” (+/- .031")

2xxx-x067

.250” (+/- .025")

.500” (+/- .031")

2xxx-x068

.250” (+/- .025")

.625” (+/- .031")

2xxx-x069

.250” (+/- .025")

.750” (+/- .031")

2xxx-x070

.250” (+/- .025")

1.000” (+/- .047")

2xxx-x071

.375” (+/- .038")

.125” (+/- .016")

2xxx-x072

.375” (+/- .038")

.250” (+/- .016")

2xxx-x073

.375” (+/- .038")

.375” (+/- .031")

2xxx-x074

.375” (+/- .038")

.500” (+/- .031")

2xxx-x075

.375” (+/- .038")

.625” (+/- .031")

P/N

Height

Width

2xxx-x076

.375” (+/- .038")

.750” (+/- .031")

2xxx-x077

.375” (+/- .038")

1.000” (+/- .047")

2xxx-x078

.500” (+/- .050")

.250” (+/- .016")

2xxx-x079

.500” (+/- .050")

.375” (+/- .031")

2xxx-x080

.500” (+/- .050")

.500” (+/- .031")

2xxx-x081

.500” (+/- .050")

.625” (+/- .031")

2xxx-x082

.500” (+/- .050")

.750” (+/- .031")

2xxx-x083

.500” (+/- .050")

1.000” (+/- .047")

2xxx-x084

.625” (+/- .062")

.250” (+/- .016")

2xxx-x085

.625” (+/- .062")

.375” (+/- .031")

2xxx-x086

.625” (+/- .062")

.500” (+/- .031")

2xxx-x087

.625” (+/- .062")

.625” (+/- .031")

2xxx-x088

.625” (+/- .062")

.750” (+/- .031")

2xxx-x089

.625” (+/- .062")

1.000” (+/- .047")

2xxx-x090

.750” (+/- .075")

.250” (+/- .016")

2xxx-x091

.750” (+/- .075")

.375” (+/- .031")

2xxx-x092

.750” (+/- .075")

.500” (+/- .031")

2xxx-x093

.750” (+/- .075")

.625” (+/- .031")

2xxx-x094

.750” (+/- .075")

.750” (+/- .031")

2xxx-x095

.750” (+/- .075")

1.000” (+/- .047")

2xxx-x096

1.000” (+/- .100")

.250” (+/- .016")

2xxx-x097

1.000” (+/- .100")

.500” (+/- .031")

2xxx-x098

1.000” (+/- .100")

.750” (+/- .031")

2xxx-x099

1.000” (+/- .100")

1.000” (+/- .047")


When PSA Backing is required append the end of the part number as follows:


2XXX - XXX - XX

When required the fourth series of numbers after the third – references an Acrylic PSA (Pressure Sensitive Adhesive) on one or both sides. SAS exclusively uses 3M Adhesives in cooperation with our SEALTRON Line. Standard option is 3M’s 9485, other 3M options can be used if desired.

Identifier
Adhesive Type
NA No PSA Backing
A1 3M 9485 On 1 Side
A2 3M 9485 On Both Sides
A3 3M 9485 On Portion Strip Wire Portion Only
Strip Length Availability
Thickness
Width
Maximum Length
0.062” – 1.000” 0.062” – 0.250” 216”
0.125” – 1.000” 0.250” – 0.375” 132”
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